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Replace wheel bearings
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====Installation==== * Using some coarse sandpaper on a fabric backing (eg. grit 60-80) work on the opening of the upright where the bearing pack sits to remove all of the rust and dirt buildup * Clean out the bolt holes * Clean and de-grease surfaces properly so no grit and dirt is present anymore * Apply some anti-seize (eg. ceramic grease) along the edge of the hole so the new bearing pack will seat properly and can be removed easier later. * Offer up the new bearing pack to the upright * Depending on tolerances it may slide into place immediately or need pulling in by using the bolts (this seems to vary) * If the original bolts are OK, insert these from the back of the upright and tighten them finger-tight * Swivel upright to it's (more or less) perpendicular to car * Using a torque wrench do up the bolts in a circular pattern until they are all tightened to 90Nm * Check that the bearing pack sits flat and true on the upright * Clean and de-grease the splined end of the driveshaft and make sure no dirt or grit is present * Apply some anti-seize grease lightly to splines and mating surface of driveshaft * Undo upper plinth bolts again * Swivel and tilt the upright so the splined end of the driveshaft can be inserted into the bearing * Re-fit camber shims and bolts holding upper mounting plinth to upright * Use a torque wrench to tighten the bolts to 45Nm (8.8 grade bolts) or 60Nm (10.9 or 12.9 grade bolts) * Re-fit trackrod and washers * Torque nut of outer trackrod joint to upright (OEM spec nut and balljoint 74Nm, aftermarket, see supplier docs) * Re-connect speed sensor plug if required * Push the driveshaft fully through the hub so it seats properly * Install washer and castellated nut * Use a torque wrench to tighten the castellated nut to 220Nm (if this turns the driveshaft/engine, wait until caliper re-fitted) * Insert split pin that secures castellated nut on driveshaft and hammer ends over to secure it * Clean brake disc inner mating surface to hub * Install brake disc on hub * Install M5 allen bolt holding brake disc on hub * Push/screw brake caliper piston back * Install caliper with inner pad in place (may need to replace P-clip for brake line if undone earlier) * Refit allen-bolt and M10 bolt holding caliper to upright * Use a torque wrench to tighten allen bolt to 28Nm and M10 to 45Nm * Re-fit outer pad, spring and locking pin * Apply brake pedal a few times to re-seat brake pads/pistons * Apply handbrake * If you were unable to set the correct torque on the center nut, try again now. * Re-fit wheel All Done! [[Category:Suspension]] [[Category:Lotus Elise]] [[Category:S1]] [[Category:S2]]
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