Editing Chassis (section)

===Extruding===

[[image:Extrusion.JPG|thumb|right]]

Extrusion dies are very cheap, yet they can make extruded aluminium in any thickness. The question is: how to bond the extruded parts together to form a rigid chassis ? 
Renault Sport Spider bonds them by spot welding, while Lotus Elise uses glue and rivet to do so. Comparing their specification and you will know how superior the Elise is:

Lotus's technology was originated by its supplier, Hydro Aluminium of Denmark. Hydro discovered that aluminium extrusion can be bonded by epoxy resin (glue) if it is adequately prepared by a special chemical in the bonding surface. Surprisingly, glue can bond the sections together strongly and reliably. Most important, the aluminium extruded sections can be made much thinner than traditional welding technique. Why ? because welded joints are weak, so the thickness of material should be increased throughout a member just to make a joint strong enough. Therefore Elise's chassis could be lighter yet stiffer.


[http://forums.seloc.org/viewthread.php?tid=106148 Quite a good read, if you can get past the SELOC arguing]

[http://en.wikipedia.org/wiki/Extruding Wikipedia On Extruding]

[http://en.wikipedia.org/wiki/Epoxy Wikipedia On Epoxy Resins]