Difference between revisions of "Remote Boot Release for S2"

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Line 88: Line 88:
 
##Then undo the two screws you can see holding the lower part in.
 
##Then undo the two screws you can see holding the lower part in.
 
##Carefully lift it out the way, and disconnect the plug on the back of the auxiliary power socket.
 
##Carefully lift it out the way, and disconnect the plug on the back of the auxiliary power socket.
#Remove the speakers
+
#Remove the speakers.
 
##Unclip the cover over the speaker (if you have any), you may need a flat-head screwdriver to prize it off.
 
##Unclip the cover over the speaker (if you have any), you may need a flat-head screwdriver to prize it off.
 
##Undo the securing screws holding the speaker in and carefully remove the speaker from the housing making sure you don't snag the speaker wires.
 
##Undo the securing screws holding the speaker in and carefully remove the speaker from the housing making sure you don't snag the speaker wires.
 
##Disconnect the wires to the speakers.
 
##Disconnect the wires to the speakers.
#Remove the bulk head covering
+
#Remove the bulk head covering.
 
##Undo the 5 (?) screws / plugs securing the cover to the bulkhead. These may need persuading with a flat-head screwdriver to come out.
 
##Undo the 5 (?) screws / plugs securing the cover to the bulkhead. These may need persuading with a flat-head screwdriver to come out.
 
##The whole cover needs to be "manipulated", shall I say, to get it in/out of the car!
 
##The whole cover needs to be "manipulated", shall I say, to get it in/out of the car!
Line 98: Line 98:
 
##Once the bottom is out, work the top out in a similar way. It does need a bit of restrained brute force, but it will come out.
 
##Once the bottom is out, work the top out in a similar way. It does need a bit of restrained brute force, but it will come out.
 
##Disconnect the connector on light in the middle of the panel before trying to remove it from the car entirely.
 
##Disconnect the connector on light in the middle of the panel before trying to remove it from the car entirely.
#Drill a hole in the bulk head covering for your button
+
#Drill a hole in the bulk head covering for your button.
 
##Decide where you want your button to be. I chose to put my button on the bit which covers the seatbelt reel - there was plenty of space here and it was easily accessible.
 
##Decide where you want your button to be. I chose to put my button on the bit which covers the seatbelt reel - there was plenty of space here and it was easily accessible.
##Double check there is enough clearance in this button location
+
##Double check there is enough clearance in this button location.
##Measure your button and pick an appropriate sized drill bit to drill a hole
+
##Measure your button and pick an appropriate sized drill bit to drill a hole.
##Create a bit of a dint for the drill bit with a pointy object, this will stop the drill bit skipping about (you may wish to drill a pilot hole first)
+
##Create a bit of a dint for the drill bit with a pointy object, this will stop the drill bit skipping about (you may wish to drill a pilot hole first).
 
##It is only plastic so remember it wont take much to drill through. Also, don't get over-zealous with the drill, if you bugger this bit up you will notice it!
 
##It is only plastic so remember it wont take much to drill through. Also, don't get over-zealous with the drill, if you bugger this bit up you will notice it!
 
##Test fit your button and fettle the edges of the hole if you need to.
 
##Test fit your button and fettle the edges of the hole if you need to.
#Drill a hole through the bulkhead for the wires to enter the engine bay
+
#Drill a hole through the bulkhead for the wires to enter the engine bay.
##Check for any pre-existing holes in the bulkhead - I had one on the drivers about 6-8" to the right of where the speakers sit. I just made this slightly bigger
+
##Check for any pre-existing holes in the bulkhead - I had one on the drivers about 6-8" to the right of where the speakers sit. I just made this slightly bigger.
##Check BOTH SIDES of where you are drilling
+
##Check BOTH SIDES of where you are drilling.
##Choose a sensible sized drill bit large enough to fit 2 cables through
+
##Choose a sensible sized drill bit large enough to fit 2 cables through.
 
##Use minimal pressure on the drill - it is only fibreglass it isn't especially resilient to a drill!
 
##Use minimal pressure on the drill - it is only fibreglass it isn't especially resilient to a drill!
 
##Test fit a couple of cables to make sure they fit through easily enough - it doesn't need to be "tight", but at the same time it doesn't want to be as slack as Kerry Katona!
 
##Test fit a couple of cables to make sure they fit through easily enough - it doesn't need to be "tight", but at the same time it doesn't want to be as slack as Kerry Katona!

Revision as of 19:00, 11 April 2011

There is a kit available from Elise Parts for an S1 remote boot release. However the lock mechanism is mounted on the engine cover on an S2, not on the car, so to use this kit on an S2 it would require mounting the solenoid etc. on the engine cover its self. This isn't something I wanted to do, so I used a bit of ingenuity and put something together myself.

I (nor SELOC or anyone else) take any responsibility if you break your car as a result of following this guide. This is a guide, not a fool proof set of instructions, as such it should be used with this in mind. Be warned: it does involve some dicking about with the cars wiring, nothing major, but you have to get a 12v feed and an earth from somewhere. Remember to disconnect the battery before you start cutting cables!

These aren't "step by step" "cut this here, tape that there, prod this under that" instructions, some element of ingenuity is required to put the pieces together!

I did this mod on my '04 non-touring pack 111R.

Shopping List

  • 2m of bicycle brake cable (both inner & outer parts)

Bicycle-cable.jpg

  • 2x bicycle brake cable adjuster

Bicycle-cable-adjuster.jpg

  • Central Door Locking Solenoid - I used a YD79L from Maplins - it includes several things I used in this HowTo. Don't be tempted to buy a cheap kit from eBay that looks the same, I got one and it broke within 2 presses of the button

Yd79l.jpg

  • A button

Button.jpg

  • A 4-pin 12v automotive relay - you need one which has an open switch when the coil is not energised, and closed when it is energised.

4-pin-12V-automotive-relay.jpg

  • Some male & female spade connectors
  • Some cable ties
  • Electrical insulation tape
  • Double sided tape / velcro
  • Some cable (I used about 6m or so of 7 amp cable, available from Halfrauds for about £3.79) The amount you will use/need will depend on where you choose to get the power/ground from, where you want to locate your button, the solenoid and the relay.
  • Beers.

Tools

  • Screwdrivers
  • Cable cutters
  • Stanley knife / cable stripper
  • Pliers
  • Drill & drill bits
  • Allen keys
  • Socket set
  • Spanners
  • T50 torx/star drive socket
  • Sandpaper

Wiring

The wiring required is pretty simple, but it is pretty important you understand it because if you connect the wrong thing to the other wrong thing there is a good chance you can do some damage to either your car or yourself. Before you start cutting wires, disconnect your battery.

If you don't understand what a relay is or does, read the Random Questions bit of this page. It will hopefully make a lot more sense then.

Ground and Live sources

There are a number of places you could get a ground and live connection in the car, but I am going to assume you are going to use the same place as me: the auxiliary power socket between the seats.

Two cables run into the auxiliary power socket connector, a ground cable (black) and a 12v live cable (purple). You will need to splice another cable into both of these cables.

"Why use the auxiliary power socket?" I hear you ask. Because it already uses a reasonable high ampage fuse (20 amps) so can take the current from using the solenoid easily. And the circuit (in the car) isn't shared with anything else - so if you do cock it up, there isn't anything else you can fry on the same circuit. The interior light for example is shared with the alarm system (and you don't want to be messing with that!).

The relay

The relay will have pins on it corresponding to the two circuits which run within it (the coil circuit and the switch circuit).

I will assume your relay has the same numbers on is as mine does (If your relay does not have the same numbers on the pins, normally a small circuit diagram on the side of the relay will describe what each pin refers to).

  • Pin 85 - Coil live
  • Pin 86 - Coil ground
  • Pin 30 - Switch live
  • Pin 87 - Switch ground

The circuits

Two simple circuits need to be made - one with a button in it, the other with the solenoid in it. Parts of both of these circuits run through the relay.

If you can read a circuit diagram, you can probably make sense of this diagram. If you can't allow me to explain.

Circuit 1 - "Button circuit"
This circuit runs from the 12v power supply (ie a live in the car somewhere), then through the button, then through the relay's coil, and finally to a ground in the car.
Circuit 2 - "Solenoid circuit"
This circuit runs from the 12v power supply through the switching part of the relay, then through the solenoid, and finally to a ground in the car.

What Circuit 1 does is when the button is pressed, it completes the circuit, and energises the coil in the relay. The energised coil closes the switch on the Circuit 2 part of the relay. Circuit 2 is now complete, so the solenoid is activated. Circuit 2 will remain complete until the button in Circuit 1 is released.

Circuit-diagram.jpg

The numbers in the diagram above in the relay (the box at the top) correspond to the pins on the relay.

How to do it

NOTE: My car doesn't have insulation behind the bulk head covering as it isn't a "touring" model. Yours may well have insulation which you have the choice of removing first, or finding an alternative route for the wiring. An alternative might be the slight recess which the boot hinges attach to.

  1. Remove both seats.
    • The passenger seat has 4 allen bolts. The drivers seat has 2 hex bolts & two allen bots.
    • Note: there is a small seat runner stop on the drivers seat. Don't loose it!
  2. Undo the seat and top mounts of both the seatbelts.
    1. Undo the seatbelts from the side of the seats (requires a 17mm spanner).
    2. Unclip the plastic covers over the top seatbelt mounts.
    3. Unbolt top mount of the seatbelt from the rollover hoop (requires a T50 torx/star drive socket and a BIG socket wrench, as it is bloody tight!).
  3. Remove the centre console storage pocket.
    1. Undo the screw at the bottom of the pocket from the top.
    2. Then undo the two screws you can see holding the lower part in.
    3. Carefully lift it out the way, and disconnect the plug on the back of the auxiliary power socket.
  4. Remove the speakers.
    1. Unclip the cover over the speaker (if you have any), you may need a flat-head screwdriver to prize it off.
    2. Undo the securing screws holding the speaker in and carefully remove the speaker from the housing making sure you don't snag the speaker wires.
    3. Disconnect the wires to the speakers.
  5. Remove the bulk head covering.
    1. Undo the 5 (?) screws / plugs securing the cover to the bulkhead. These may need persuading with a flat-head screwdriver to come out.
    2. The whole cover needs to be "manipulated", shall I say, to get it in/out of the car!
    3. Start at the bottom on one side near the seatbelt reels. You need to carefully bend the cover out from behind the roll-over bar cover.
    4. Once the bottom is out, work the top out in a similar way. It does need a bit of restrained brute force, but it will come out.
    5. Disconnect the connector on light in the middle of the panel before trying to remove it from the car entirely.
  6. Drill a hole in the bulk head covering for your button.
    1. Decide where you want your button to be. I chose to put my button on the bit which covers the seatbelt reel - there was plenty of space here and it was easily accessible.
    2. Double check there is enough clearance in this button location.
    3. Measure your button and pick an appropriate sized drill bit to drill a hole.
    4. Create a bit of a dint for the drill bit with a pointy object, this will stop the drill bit skipping about (you may wish to drill a pilot hole first).
    5. It is only plastic so remember it wont take much to drill through. Also, don't get over-zealous with the drill, if you bugger this bit up you will notice it!
    6. Test fit your button and fettle the edges of the hole if you need to.
  7. Drill a hole through the bulkhead for the wires to enter the engine bay.
    1. Check for any pre-existing holes in the bulkhead - I had one on the drivers about 6-8" to the right of where the speakers sit. I just made this slightly bigger.
    2. Check BOTH SIDES of where you are drilling.
    3. Choose a sensible sized drill bit large enough to fit 2 cables through.
    4. Use minimal pressure on the drill - it is only fibreglass it isn't especially resilient to a drill!
    5. Test fit a couple of cables to make sure they fit through easily enough - it doesn't need to be "tight", but at the same time it doesn't want to be as slack as Kerry Katona!

Random Questions

What is a relay?
A relay is a method way of using a low current/voltage switch to safely connect/disconnect a higher current/voltage circuit, useful when switching motors etc on and off.
How does a relay work?
Very simply - a low voltage circuit is used to provide power to a electromagnetic coil which, when active, will connect another higher voltage circuit.
Why a relay?
You need a relay because you will burn the switch out with the current required to power the solenoid. If you put a switch into the low voltage coil circuit, by turning the switch on, you can control if the coil is on or not (thus connecting or disconnecting the high voltage circuit).