VVC Information
The S1 143bhp EU2 VVC is controlled by the Lucas MEMS 2J ECU common with the early VVC MGFs
The S2 156bhp EU3 VVC is controlled by the Lotus K4 ECU (based on the Lucas MEMS 3 but NOT the same as the MGTF160). Things that are different to the EU2 engine: 52mm TB as standard, coil packs on top of the plugs, plate oil/water cooler, TF160 pistons have thicker ring lands for higher revs, VVC connectors are different colours.
VVC Failure Modes
ECT Sensor Error Limits to 6K RPM
MAP Sensor Error limits to 6K RPM
VVC Solenoid low resistance (should be 6.6 to 8.8 Ohms) Limits to 5.5K RPM
Cam Position Sensor Limits to 5.5K RPM (The VVC CPS is variable reluctance, different to the standard K16 Hall effect)
Excellent write up on the VVC MEMS 2J logic and failure modes here * http://www.mgfcar.de/library/ENGINE_MANAGEMENT_SYSTEM_VVC_MEMS_2J.htm
Note: Connecting the battery on wrong polarity can blow the K4 ECU VVC control circut, as can running with a low resistance solenoid. Lotus issued a service note on this.
Lotus S2 K4 ECU VVC Connections
K4 Pin | Wire | Function | Connector |
06 | Blue | VVC Oil Temp Earth | BLACK |
10 | Green Orange | VVC Oil Temp Signal | BLACK |
12 | Black Yellow | VVC Decriment | BLUE |
49 | Brown Black | VVC Increment | BROWN |
The S2 Connector order is LEFT < Blue - Brown - Black > RIGHT VVC Actuator
The S1 connector order is LEFT < Blue - Black - Brown > RIGHT VVC Actuator
Lotus S2 K4 ECU VVC DTC Codes
The S2 ECU is ODB2 compliant (ISO9141/KWP2000) so can be read by most scantools. Of course the S1 MEMS isn't OBD2 so no idea what that spits out ...
Code | Description | |
P1336 | S2 Crankshaft Position System Variation Not Learned | |
P1480 | S2 Exhaust flap relay open | |
P1481 | S2 Exhaust flap short circuit | |
P1490 | S2 VVC brown increment solenoid open circuit (Black Yellow) | |
P1491 | S2 VVC brown increment solenoid short circuit (Black Yellow) | |
P1492 | S2 VVC blue decrement solenoid open circuit (Black Brown) | |
P1493 | S2 VVC blue decrement solenoid Short circuit (Black Brown) | |
P1494 | S2 VVC black oil temp sensor LOW open circuit (Green Orange + Blue) | |
P1495 | S2 VVC black oil temp sensor HIGH short circuit (Green Orange + Blue) |
VVC and Emerald ECU
Emerald K3 ECU needs to be firmware revision 1.13 to filter out Cam Position Sensor noise that can cause VVC cam control issues at high RPM.
External Resources
VVC Sensors * http://homepage.swissonline.ch/TomsSeven/Navigation2/Map.htm
VVC Sensors * http://www.mgfcar.de/sensor/index.htm
VVC Mechanism Assembly * http://www.davebence.co.uk/mods_10.htm
VVC Timing * http://forums.mg-rover.org/showthread.php?p=1940938