Uploads by Andrew S

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File list
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Date Name Thumbnail Size Description Versions
23:02, 31 July 2006 15c Upper Wishbone.JPG (file) 44 KB   1
09:48, 18 June 2006 4. Road Wheel Removed.JPG (file) 44 KB Step 3. Jack up the car on the front jacking point using a trolley jack and remove the front road wheel. 1
22:58, 31 July 2006 8b Damper Assembly Removed.JPG (file) 44 KB   1
14:12, 12 August 2006 19g Upper Wishbone Removed Without Removing Ball Joint.JPG (file) 44 KB   1
09:48, 18 June 2006 5. Removing Brake Pipe Clamp.JPG (file) 44 KB Step 4. Remove the brake pipe clamp. 1
01:10, 27 February 2007 Brembo Caliper 29.JPG (file) 44 KB   1
09:56, 18 June 2006 17. Ball Joint Assembly Tool.JPG (file) 44 KB Step 16. Fit the ball joint assembly tool and hand tighten the bolts making sure everything is evenly spaced. 1
23:07, 31 July 2006 25 Torque Damper Assembly.JPG (file) 44 KB   1
23:08, 31 July 2006 28 Torque Brake Caliper.JPG (file) 45 KB   1
23:10, 31 July 2006 32 Torque Road Wheel Bolts.JPG (file) 45 KB   1
23:04, 31 July 2006 18b Remove Polybush From Wishbone.JPG (file) 45 KB   1
09:49, 18 June 2006 6. Removing Front Brake Caliper.JPG (file) 45 KB Step 5. Remove the brake caliper using an 8mm hex driver or allen key. 1
22:59, 31 July 2006 10 Remove Upper & Lower Ball Joint Nuts.JPG (file) 45 KB   1
09:52, 18 June 2006 11. Steering Wheel Set To Full Lock.JPG (file) 45 KB Step 10. Turn the steering wheel to full lock to move the hub carrier out of the way, so you can fit a ball joint removal tool. 1
10:03, 18 June 2006 27. Spring Fitted To New Damper.JPG (file) 45 KB Step 26. Here is the spring fitted to the damper. Take care to ensure the end of the bottom part of the spring is 180 degrees away from the slot in the bottom spring plate. 1
13:03, 18 June 2006 29. Jacking Lower Wishbone To Ride Height.JPG (file) 45 KB Step 27. Refit the damper assembly and grease the upper bushes. Do not tighten the upper or lower bolts at this stage. Lower the jack supporting the car to it’s minimum position and jack the suspension to the measurement at step 1. This is to ensure the 1
22:58, 31 July 2006 7 Remove Brake Disc.JPG (file) 45 KB   1
22:56, 31 July 2006 2 Loosen Bolts on Road Wheel.JPG (file) 45 KB   1
22:57, 31 July 2006 4 Use Fixed Support Under Front Jacking Point.JPG (file) 46 KB   1
10:07, 18 June 2006 34. Securing Brake Pipe.JPG (file) 46 KB Step 32. Secure the brake pipe to the top wishbone. 1
22:59, 31 July 2006 9 Remove Drop Link.JPG (file) 46 KB   1
23:06, 31 July 2006 22 Torque Drop Link.JPG (file) 46 KB   1
10:00, 18 June 2006 23. Spring Removed From Damper.JPG (file) 46 KB Step 22. If you use oversize spring compressors you will need to unclamp the compressors to remove the spring from the damper. 1
22:59, 31 July 2006 11 Remove Both Ball Joints.JPG (file) 46 KB   1
10:07, 18 June 2006 33. Refitting Brake Caliper.JPG (file) 46 KB Step 31. Refit the brake caliper and torque down to 45NM (I don’t use retaining compound on these bolts as they are frequently removed). 1
23:04, 31 July 2006 18a Remove Sleeve from Polybush.JPG (file) 46 KB   1
10:08, 18 June 2006 36 Torque Wheel Bolts.JPG (file) 46 KB Step 34. Lower car to the ground and torque wheel bolts to 105NM. Depress brake pedal a few times to get the pressure back. 1
10:02, 18 June 2006 26. Spring Compressed On New Damper.JPG (file) 46 KB Step 25. Here is the spring compressed on the new damper. 1
22:51, 31 July 2006 1 Remove Front Under Tray.JPG (file) 46 KB   1
09:57, 18 June 2006 18. Ball Joint Fitted.JPG (file) 46 KB Step 17. Tighten the bolts two turns at a time until the ball joint is seated. The heat created during fitting will defrost the ball joint. 1
09:54, 18 June 2006 13. Removing Ball Joint.JPG (file) 46 KB Step 12. Using a 19mm socket/ratchet , tighten the bolts 2 turns each keeping them even. 1
10:05, 18 June 2006 30. Tighteneing Lower Ball Joint.JPG (file) 46 KB Step 28. With the suspension under compression tighten the lower ball joint nut to 45NM. If you only have a basic tool kit you will not be able to use a 19mm socket and torque wrench because the hub carrier will be in the way, so you will need to estimate 1
23:00, 31 July 2006 14a Remove the Upper Wishbone 1.JPG (file) 46 KB   2
23:08, 31 July 2006 27 Measure Brake Disc Thickness.JPG (file) 46 KB   1
09:52, 18 June 2006 10. Lower Ball Joint Split From Hub Carrier.JPG (file) 46 KB Step 9. When the ball joint is split from the hub carrier move carrier out of the way. You could use a trolley jack handle as a prop for the hub carrier under the track rod end bolt. Remove the ball joint rubber dust cover. 1
23:06, 31 July 2006 21 Replace Passenger Footrest.JPG (file) 47 KB   1
14:03, 18 June 2006 S2 K Series IACV.JPG (file) 47 KB The S2 K Series IACV is part number A117E6069S 1
22:58, 31 July 2006 8a Remove Damper Assembly.JPG (file) 47 KB   1
09:58, 18 June 2006 19. Removing Lower Shock Mount.JPG (file) 47 KB Step 18. Now it is time to remove the lower damper bolt using a 17mm socket and open/ring spanner. 1
00:17, 27 February 2007 Brembo Caliper 8.JPG (file) 47 KB   1
00:12, 9 August 2006 Larini medium.jpg (file) 47 KB   1
09:56, 18 June 2006 16. Fitting New Ball Joint.JPG (file) 47 KB Step 15. Hand fit the new ball joint into the wishbone. It should go in easily if it is frozen as it will be slightly contracted. 1
09:55, 18 June 2006 15. Greasing New Ball Joint Rubber.JPG (file) 47 KB Step 14. You may wish to put new ball joints in the freezer for a day or two. This ensures an easy fit into the wishbone. Grease the rubber dust cover so that it does not snag. 1
10:04, 18 June 2006 28. Lowering Jack To Normal Ride Height.JPG (file) 47 KB Step 27. Refit the damper assembly and grease the upper bushes. Do not tighten the upper or lower bolts at this stage. Lower the jack supporting the car to it’s minimum position and jack the suspension to the measurement at step 1. This is to ensure the 1
00:25, 27 February 2007 Brembo Caliper 11.JPG (file) 48 KB   1
10:01, 18 June 2006 24. Spring Ready To Be Fitted To New Damper.JPG (file) 48 KB Step 23. Here is the new damper alongside the old one ready for the spring to be assembled. 1
09:59, 18 June 2006 22. Removing Spring From Damper.JPG (file) 48 KB Step 21. In this photograph, the spring is compressed using compressors designed for bigger diameter springs. These work o.k. but more appropriate spring compressors can be purchased. Once the spring is compressed enough the bottom spring plate can be re 1
20:25, 14 January 2008 Inserting OEM Bushes into Wishbones.JPG (file) 48 KB   2
10:02, 18 June 2006 25. Fitting Spring To New Damper.JPG (file) 48 KB Step 24. Fit the spring to the new damper using the spring compressors. 1
09:58, 18 June 2006 20. Removing Upper Shock Mount.JPG (file) 48 KB Step 19. Followed by the upper damper bolt. You will notice that the brake hose is straining in this photograph and I had to reposition the caliper so that the strain was removed from the hose. 1
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